Utilizing Compressed Air Storage

If you look at most any industrial compressed air system you will find a receiver located somewhere in the layout. However, just having a receiver does not mean the system is fully utilizing the capability of the storage.

Air Receiver

 

Properly utilized compressed air storage should allow a compressed air system to meet its peak demand needs and help control system pressure without starting additional compressors. The correct type and quantity of air storage depends on air demand patterns, air quantity and quality required, and the compressor and type of controls being used. An optimal air storage strategy will enable a compressed air system to provide enough air to satisfy temporary air demand events while minimizing compressor use and pressure.

To properly utilize the stored compressed air the pressure in the receiver needs to be stored at a higher pressure than the system pressure. The strategy is to allow the differential between these 2 pressures to be sustained by incorporating a pressure flow controller (PFC) and/or metering valves.

This allows the pressure in the demand side to be reduced to a stable level that minimizes actual compressed air consumption. PFCs are added after the primary receiver to maintain a reduced and relatively constant system pressure at points of use, while allowing the compressor controls to function in the most efficient control mode and discharge pressure range. Properly applied, a PFC can yield significant energy savings in a system with a variable demand load.

A professional air audit can determine the proper storage size requirements.

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