Point Of Use Compressed Air Storage

Air Receiver

There are frequent articles on the site touting the benefits of compressed air storage.  We usually refer to large receiver tanks as the ones pictured above.  This article will focus on the benefits of local storage or receivers located at or near the point of use where there are one of just a few intermittent high flow demands.  I have found this technique to be extremely beneficial in bag house pulsing applications.

A correctly-sized storage receiver close to the point of the intermittent demand with a check valve and a metering valve can be an effective and lower cost alternative. For this type of storage strategy, a check valve and a tapered plug or needle valve are installed upstream of the receiver. The check valve will maintain receiver pressure at the maximum system pressure and only allow air to be consumed from the receiver when the system line pressure falls below the pressure of the receiver.  The plug or needle valve will meter the flow of compressed air to “slow fill” the receiver during the interval between demand events. This will have the effect of reducing the large intermittent requirement into a much smaller average demand.

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Utilizing Compressed Air Storage

If you look at most any industrial compressed air system you will find a receiver located somewhere in the layout. However, just having a receiver does not mean the system is fully utilizing the capability of the storage.

Air Receiver

 

Properly utilized compressed air storage should allow a compressed air system to meet its peak demand needs and help control system pressure without starting additional compressors. The correct type and quantity of air storage depends on air demand patterns, air quantity and quality required, and the compressor and type of controls being used. An optimal air storage strategy will enable a compressed air system to provide enough air to satisfy temporary air demand events while minimizing compressor use and pressure.

To properly utilize the stored compressed air the pressure in the receiver needs to be stored at a higher pressure than the system pressure. The strategy is to allow the differential between these 2 pressures to be sustained by incorporating a pressure flow controller (PFC) and/or metering valves.

This allows the pressure in the demand side to be reduced to a stable level that minimizes actual compressed air consumption. PFCs are added after the primary receiver to maintain a reduced and relatively constant system pressure at points of use, while allowing the compressor controls to function in the most efficient control mode and discharge pressure range. Properly applied, a PFC can yield significant energy savings in a system with a variable demand load.

A professional air audit can determine the proper storage size requirements.

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